Green Cotton

Photosource: www.passengerpigeon.ca

There’s never only one side to any story. Bamboo fabric is a classic example of a product that on the surface sounds very green. Bamboo plants grow incredibly quickly, can be planted in areas unsuitable for other crops, and rarely need any pesticides or herbicides. But issues arise with the way the fibres are processed and the fabric manufactured.

The most popular manufacturing process involves sodium hydroxide and carbon disulfide, both highly toxic chemicals to humans, and when released into the environment. The majority of bamboo fabric production takes place in China, a country not renowned for worker’s rights or environmental respect.

Bamboo fabric may have something to learn from another material that’s been produced quietly, with little environmental fanfare, for the last twenty years. Lyocell, sold as Tencel, is a fabric made from wood pulp. Tencel and Tencel blends drape well and are used predominantly in dresses and formalwear.

Tencel is manufactured in a proprietary process by the Lenzing Group, a international group of companies based in Austria. Lenzing describe themselves as “committed to the principles of sustainable management and very high environmental standards.” Tencel is manufactured in a similar way to bamboo fabric, but with important differences that may be the solution to green bamboo fabric manufacturing.

Here’s the recipe. First, take some wood pulp. Lenzing’s pulp mill uses hardwood – mostly birch and oak - from sustainable forestry plantations. The trees are chemically pulped and bleached. Lenzing say they utilise a closed-loop process and don’t use chlorine bleach to minimize environmental impact. However, Lenzing also buys wood pulp and their website becomes vague as to what conditions their suppliers’ wood pulp is manufactured under.

Next, the wood pulp is turned into fibres through a process called “solvent spinning”. Wood pulp is dissolved in a chemical called N-Methylmorpholine N-oxide (NMNO). The liquid is squirted through thousands of tiny holes in a spinneret, forming individual Tencel fibers. The spun fibres are washed, the NMNO is retrieved from the water, and it is purified, and reused in a 99% closed-loop process. NMNO can be toxic, but much less so than the sodium hydroxide and carbon disulfide used for processing bamboo. Small quantities of NMMO are actually produced in the body as a metabolite of several common drugs.

With a sustainable source of wood pulp, Tencel manufacturing has a much lower environmental impact than bamboo fabric. But despite considerate forestry practices, tree farms are more damaging to the ecosystem than growing bamboo. When natural forests are cleared for farms the local ecosystem suffers from the reduction in bio-diversity in the area. Bamboo is the slight winner here: it naturally colonises areas other plants find challenging and often grows with few other species for company, so it has less environmental impact when planted as a monocrop on a farm. Bamboo also grows much faster than hardwood trees, processing many times more CO2 from the environment than trees can.

Bamboo can be grown ecologically, and because of the increasing popularity of bamboo, companies are developing new, greener, ways to process the fibres ecologically, inspired by Tencel processing. Companies like Pure Bamboo are using new closed-loop processing methods, and hopefully more will follow.

Tencel is currently more eco-friendly to manufacture, and – depending on your standards – acceptably eco-friendly to grow. But bamboo fabric has the potential to be a true eco-friendly cloth.

For more on Tencel, What is Tencel on Wisegeek.

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This post was written by one of Green Cotton’s contributing writer’s Brit.

Photo source: Flickr by BNZ

For those interested in Bamboo: the art and science, history and culture, I encourage you to check out the following resources:

American Bamboo Society (ABS)
ABS was formed in 1979 and currently has over 1,400 members throughout the U.S. and in 37 other countries. ABS issues a bimonthly Magazine and Journal to disseminate information on the use, care, propagation and ‘beauty’ of bamboo.

There are a number of resources on this site, including an exhaustive list of potential uses for bamboo as a raw material. Interestingly, I did not see clothing on there! Perhaps the ABS would consider revising that aspect of the site with the growing innovations in the area of bamboo apparel.

Another great resource on the site is on ‘growing bamboo’ planting and care to different climate & growing conditions, key issues and challenges, and helpful tips to horticulturists. In addition, there is a listing of bamboo companies in China (historically one of the major world producers of bamboo in the world, with several species indigenous to the country).

If you think ABS is a one of a kind operation, you will be happy to learn that this is not the case: there are a plethora of bamboo societies all over the world. In fact, ABS is just one of many longstanding international organizations that gather, disseminate and discuss information on bamboo as well as foster bamboo communities.

As evidenced in part by the long history of these societies it is clear that bamboo has held a certain prestige and value as a plant for centuries in many societies across the globe. What is new is the use of bamboo for apparel.

Bamboo societies are in Africa, Australia, Brazil, China, Colombia, Guatemala, India, Japan, Indonesia, Italy, and elsewhere.

International resources

• The international Network for Bamboo and Rattan (INBAR) created by the International Development Research Centre of Canada
• International Bamboo Foundation
This foundation is awesome! This 501(c)3 and the Environmental Bamboo Foundation (EBF) of Indonesia were both founded by Linda Garland, an international designer and environmentalist who has lived in Indonesia for over 20 years. With base operations on Maui, Hawaii, EBF built the first five all bamboo buildings in the US. The next eight buildings were recently approved for construction but the difficulty in gaining approval without accepted building code standards remains challenging.

• Environmental Bamboo Foundation (Indonesia) EBF is an Indonesian non-profit organization with the goal to protect tropical forests by promoting and demonstrating the many conservation and development opportunities that bamboo offers. In less than three years, EBF has put bamboo on the conservation-development agenda while generating increased international interest in bamboo. Based in Bali, EBF Indonesia has affiliate non-profit organizations in America (IBF) and Holland.

• World Bamboo Organization
Mission: to promote and support the use of bamboo as a sustainable, alternative natural resource through the development of partnerships and global communication, information exchange, and technology transfer.
Originally founded as the International Bamboo Association (IBA), the idea for an international coordinating body for bamboo practitioners came from the 1991 International Bamboo Workshop in Chiang Mai, Thailand. The IBA was officially established at the 1992 International Bamboo Congress in Japan.

Photo source: Flickr (spiffxp)

The advantage of many renewable fibers such as bamboo is that they can be grown without petroleum based toxic pesticides, herbicides and defoliates such as those that are typically used in cotton growing.

Despite the nearly impeccable growing characteristics of bamboo, there are some concerns associated with its processing (as noted in my recent post Bamboo Processing Considerations I). Since that post, I have come across evidence suggesting that there are companies currently processing bamboo in a low impact manner.

At Green Festivals in DC, I visited Jonano, one of the best eco-fashion apparel stores in my view, and spoke with Bonnie Seifers (owner and designer of the company). According to Bonnie, it is possible to process bamboo without harsh chemicals and damaging environmental impacts. Her process (obviously proprietary) does not use bleaching and is apparently organic. Jonano carries a range of organic clothes for men, women and children with a fashionable, yet comfortable look. Many of her fabrics derived from bamboo and processed into her own proprietary blend called ecoKashmere.

Further to the green bamboo processing argument, last weekend I had the opportunity to visit Envi, a relatively new eco-friendly clothing store on Newbury Street in Boston, MA. Envi carries a broad range of green apparel labels from Stuart + Brown, to Panda Snack, Twice Shy and Toggle as well as Edun.

While small, the store carries a variety of styles including some of the softest, most appealing bamboo shirts and skirts I have seen. In chatting with the salesperson, I learned that at least some of the companies producing bamboo clothing are borrowing from the practices of Tencel production and reusing the solvents throughout the pulverizing and combing process, such that environmental damage is minimized. So it may be the case that the bamboo clothes (at least those in Envi Be Green and by Jonano) are more green than originally thought.

While it is very difficult to get a solid handle on exact bamboo processing steps and components, Tencel production appears to be one of closest comparison. Tencel is similar to bamboo in a number of respects.

Tencel is the brand name for a fiber generically called lyocell, and lyocell is a man-made fiber from natural wood pulp. It has proven popular in clothing primarily because it is absorbant , soft and comfortable. It is particularly appealing in high humidity climates. Lyocell (or tencel) is stronger that cotton and rayon and does not lose strength when wet. It is frequently blended with cotton or polyester, typically in oven fabrics. It is manufactured using a solvent spinning process, but the solvent is reused so that there is little environmental exposure.

Patagonia, a remarkably innovative outdoor clothing company with one of the most pioneering green track records of the last two decades has been using tencel for quite some time. According to Kill Vlahos, environmental analysis director for Patagonia, “Tencel production is a closed loop system. All solvents remaining after processing are reused; none gone into the waste steam. Most processors won’t talk about bamboo processing. They say it’s a proprietary process. We need disclosure, and the information we get has to reveal true environmental advantages for us to consider the fiber.” Source: ‘All Natural” in www.geartrends.com Winter 2005

So if this is also the case for Bamboo, then we are looking at a much more eco-friendly product. However I dare say that not all companies are embracing the closed loop production process (without multi-stage bleaching). At Green Festivals, I asked as many vendors as possible who were selling bamboo fabrics/products, and only one of them, Jonano confirmed organic, eco-friendly processing. Others, such as Pure Fiber, mentioned that they do not have full information on the processing, since it is proprietary and done before they get the fabric (in places such as Pakistan).

Hopefully someday we will have a better certification process available that will also include the processing of these fibers. Until that time however, it is important to ask questions on the sourcing of materials and make sure that the processing meets your own standards of green-ness.

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Source: Flickr (Ewe Give Me Knits!)

Organic Clothing Blog recently brought our attention to the important distinction between bamboo, the miracle plant, and bamboo fiber, the more troublesome fabric. While bamboo is indisputably one of the world’s most sustainable and eco-friendly grass plants, the clothing fiber is not easy to produce from the raw grass, nor apparently as sustainable. Manufacturing the fiber into a usable fabric appears to be wrought with environmentally concerning effects.

Two well know processes exist for producing regenerated bamboo fiber:

1) Chemical Processing: Sodium hydroxide (NaOH- also known as caustic soda or lye) is used to ‘cook’ the fiber into a form of regenerated cellulose fiber
carbon disulfide is used for hydrolysis alkalization combined with multi phase
bleaching. This process produces a fiber also known as bamboo rayon or modal.
Chemical processing is the most popular bamboo fiber regeneration process.

2) Mechanical Processing: In mechanical transformation, machines are used to crush the woody parts of the bamboo plant; natural enzymes are then used to break the bamboo into a mushy mass at which point the individual fibers are combed out and spun into a yarn. This is similar to the process used to make linen. As such, the end product in this process is also known as bamboo linen. This process is much less popular than chemical, primarily because it is much more labor intensive and costly.

Both processes present environmental hazards and harmful health effects. As for the chemicals (the more widespread process), breathing in carbon disulfide is known to cause tiredness, headache and nerve damage among the exposed. At factory plants it is also associated with neural disorders among rayon manufacturers.

Low levels of exposure to sodium hydroxide is also known to cause irritation of the eyes and skin. As a strong alkaline base in its crystalline form, caustic soda (NaOH) is one of the major ingredients of Drano. These same chemicals are used not only for bamboo, but in standard rayon processing from wood or cotton waste byproducts.

Because of the health risks posed by these chemicals, coupled with the negative environmental impacts in surrounding factory plants, bamboo manufacturing, like other regenerated fibers produced using hydrolysis alkalization, is not considered eco-friendly, nor sustainable. However, important to note is that some companies ARE producing bamboo organically, using processing that do not involve bleaching.

Yet, what is the alternative? When assessing environmental impacts, we must always weigh the alternatives, one of which is traditional cotton. In the case of cotton, while in some cases the processing may be less chemical intensive (although not always) the growing is one of the most environmentally destructive crops in the world both in terms of water and pesticide use.

In addition, it appears there are some organic bamboo processing pioneers out there and more are on the way. I am certain that it is only a question of time before we develop environmentally friendly processes to transform the pulp into fine fibers. Consider the green progress made in household cleaning, lawn fertilizer and pesticide products. It is only a question of time before we discover greener methods for bamboo processing, too.

Additional advantages of Bamboo: Bamboo fabric is very soft and can be worn directly next to the skin. Many people who experience allergic reactions to other natural fibers, such as wool or hemp, do not complain of this issue with bamboo. The fiber is naturally smooth and round without chemical treatment, meaning that there are no sharp spurs to irritate the skin. (Source: Wise Geek.com)

More on Bamboo (wisegeek.com): Bamboo fiber resembles cotton in its unspun form, a puffball of light, airy fibers.

Photo Credit: Organic Clothing Blog

clipped from organicclothing.blogs.com What do conventional fashion designers Diane vonFurstenberg, Oscar de la Renta, Kate O’Connor, Agnes B and eco-fashion designers Amanda Shi of Avita, Linda Loudermilk, Katherine Hamnett, Miho Aoki and Thuy Pham at United Bamboo, Sara Kirsner at Doie Designs, and clothing manufacturers Bamboosa, Shirts Of Bamboo, Jonano, HTnaturals in Canada and Panda Snack, and fabric manufacturers Table Bay Spinners of South Africa, Richfield Tang Knits Ltd. in Mauritius have in common? Bamboo. Chemically manufactured bamboo fiber is a regenerated cellulose fiber similar to rayon or modal. Chemically manufactured bamboo is sometimes called bamboo rayon because of the many similarities in the way it is chemically manufactured and similarities in its feel and hand. The manufacturing processes where bamboo the plant is transformed into bamboo the fabric are where the sustainability and eco-friendly luster of bamboo is tarnished because of the heavy chemicals

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Indeed, bamboo appears to be emerging as the 21st century miracle plant. With uses as diversified as wood paneling (for floors, fences, landscaping, you name it) to paper, clothing, and food (bamboo shoots, or seeds as grains), coupled with zero pesticide dependence, and minimal water or other requirements, it is no wonder that the plant is highly esteemed. In taking a closer look at the plant, two core characteristics emerge as top-rate:

1. It is naturally anti-bacterial and antifungal, lending itself to not require pesticides for effective growth; and,
2. Fast proliferation with minimal water or maintenance requirement. In fact, bamboo is known to be one of the fastest growing plants on earth, making it highly renewable. It is also biodegradable. In the regions of the world where bamboo gows indigenously, one can observe bamboo stalks literally within a 24-hour period.

From an apparel point of view, bamboo has additional advantages. Bamboo is twice as absorptive as cotton and can wick moisture and odor away from one’s body at twice the rate of conventional cotton. Depending on how it is manufactured, bamboo can be effectively used in a variety of products.

Furthermore, bamboo fibers produce some of the softest, most compelling fabrics today, not unlike cashmere or silk. In fact, ‘ecoKashmere’ coined by jonano and derived from bamboo is highly akin to cashmere or silk. Bamboo literlly is the ecocashmere.

Retailers who have discovered this miracle fiber are brilliantly incorporating it into babywear and undergarments. With is natural anti-microbial characteristics, it is a perfect match for germ-prone babies and undergarment wear, especially for women. The fact that the plant requires much less water, no pesticides and less time to grow provide the icing on the cake, for this A-list fabric.
Some companies to look out for that have saavily bamboozled the fiber into their business models:

Jonano (with ecokashmere) retailer in bamboo clothing & organic clothing, jonano is one of the more stylish companies out there, combining solid 100% organic materials with contemporary, comfortable and earthy designs. Nothing too obvious or outrageous, the jonano style is simple, elegant and down to earth. No pretention—exactly how the ecobrand wants to be. (Photosource: Jonano)

Bamboosa – another cutting edge, high quality company that sources and manufactures all product entirely in the US (South Carolina). Founded and run by retailing gurus, this company definitely has some of the nicest baby clothes I have seen and an extremely well designed website (easy to navigate).

Butta is an urban clothing line that partners with Africa to produce high quality products. While they are not 100% organic, they do offer one collection- the bamboo collection- all made from bamboo fibers. Definitely worth checking this company out!

More information on bamboo (source wikipedia):
Bamboo is a group of woody perennial evergreen plants in the true grass family Poaceae, subfamily Bambusoideae, tribe Bambuseae. Some of its members are giants, forming by far the largest members of the grass family. New shoots of some of the larger species can grow over 1 meter per day. They are of high cultural significance in East Asia where they are used extensively in gardens, as a building material as well as a food source.

There are 91 genera and about 1,000 species of bamboo. They are found in diverse climates, from cold mountains to hot tropical regions. They occur across East Asia, from 50°N latitude in Sakhalin through to northern Australia, and west to India and the Himalaya.[1] They also occur in sub-Saharan Africa, and in the Americas from the southeast of the United States[2] south to Chile, there reaching their furthest south anywhere, at 47°S latitude. Major areas with no native bamboos include Europe, north Africa, western Asia, Canada, most of Australia, and Antarctica.

Photosource: Jonano.com